Transformer Tester
  • Product Introduction
System composition

Transformer comprehensive characteristic test system: transformer comprehensive test bench, high-voltage test

 control cabinet

Operation prompt system
Safety sound and light alarm system
System error alarm system
Specifications of test subjectsTransformer type: oil immersed, dry type and special transformer
Voltage level of transformer:high pressure side: 10kV ~ 35kV、low pressure side: 0.4kV
Transformer capacity: less than 2500kVA 
Test itemNo load characteristic test of transformer
Transformer load characteristic test
Transformer ratio group error test
Transformer DC Resistance test


List of test items and equipment
Equipment NameType No.Qty.Remark
Main Control Bench
Integrated Bench of automatic test systemZC-2001 pcs
High voltage test auxiliary control cabinetZC-200-HA-331 pcs
Automatic test software system


Industrial computers and printers


Transformer characteristic test
Transformer power analyzerZC-2011 pcsEmbedded in the Bench
Three phase induction voltage regulator200kVA1 pcs

Controlled by the Bench

Transformer DC Resistance test
Transformer DC Resistance testerZC-205-20A1 pcsEmbedded in the Bench
Transformation ratio group test
Transformer ratio testerZC-203A1 pcsEmbedded in the Bench


  • Product Parameters
Equipment Technical Parameters
ZC-203A Transformer Ratio Tester
Environmental ConditionsTemperature-5℃~40℃ 
Relative Humidity≤95% (25℃) 
Altitude≤2500m
External DisturbanceNo extra strong vibration or extra strong electromagnetic field
Power Supply160VAC~280VAC, 45~55Hz
Test RangeTest range of transformation ratio0.8~5000 
Test range of group1~12 
Test range of angle error0~360°
Test PrecisionMeasurement precision of transformation ratio+0.2%(0.8~2000)   +0.3%(2001~5000) 
Measurement precision of angle error30`
Insulating StrengthThe insulation resistances of voltage and current of the input terminal to shell should be equal to or greater than 100MΩ
The withstand power frequency between the working power supply input terminal and the shell is 2KV (effective value). The experiment lasts 1 minute.
ZC-201 Transformer Power Analyzer
Environmental conditionsTemperature-5℃~40℃ 
Relative Humidity≤95% (25℃) 
Altitude< 2500m
External Disturbanceno extra strong vibration and electromagnetic field 
Power Supply220VAC ± 15%, 50Hz ~ 60Hz
Measuring rangeVoltage10 ~ 600V 
Current0.5 ~ 60A 
Frequency45Hz ~ 65Hz
Test accuracyVoltage, current and frequency the measurement accuracy is 0.2 
Power

measurement error  < ± 0.5% (COS) Φ> 0.1)   

±1.0%(0.02<COS Φ< 0.1)

Insulation strengthThe insulation resistance of voltage and current input terminals to the casing shall be ≥ 100m Ω. Power frequency 2kV (effective value) shall be borne between the input end of working power supply and the shell for 1 minute
ZC-205C-20A DC Resistance Tester
Output currentselect current automatically  <20mA、1A、2.5A、5A、10A、20A  (maximum 20 A)

Test Range 1

 (Accuracy: 0.2%±2d)

100μΩ~1Ω(20A)   500μΩ~2Ω(10A)  1mΩ~4Ω (5A

2mΩ~8Ω (2.5A)    5mΩ~20Ω (1A

Test Range2 

(Accuracy: 0.5%±2d)

10Ω-20KΩ      (<20mA)
Minimum resolution0.1 μΩ
ZC-112 standard current transformer
Primary rated current 400A, 200A, 100A, 50A, 25A, 10A, 5A
Secondary current5A
Operating frequency50 ~ 200Hz
Shift modesecondary side switching
Accuracy level0.05
Rated capacity5VA
Power factor0.8
Insulation level3KV
ZC-122 Standard VT (Extented for 35kV)  
Primary voltage1, 2, 3.0/√3 kV 
Second voltage100/ √3 V 
Working frequency50~200Hz
Nominal load5VA
Accuracy0.05
Power factor
Shift modeSecond side handover
Insulation level5kV
Structuredry air cooling
Bureau volumeless than 10pC


  • Product Features

1.Simple system operation, safety and reliable;

① The whole test system takes into account the safety of test personnel and the reliability of equipment operation;

② Various over-voltage and current protection functions;

③ Reasonable space layout,clean and tidy wire layout.

2.Efficient system working     

Taking full advantage of the microcomputer data processing technology, the measurement results are directly input into the microcomputer for calculation, which saves the trouble of artificial substitution calculation. Unified layout of external connection, avoid manual layout as much as possible. Only use the control button on the test bench for automatic switch when changing the wire.

3.Humanized system   

Makes full use of machinery and electric interlock function,combined with software of computer, which can prevent occurrence of misoperation. It means system will refuse to start if you do not do as the safe processes which can protect the safety of people and equipment.

4.System reliability service

The system provides three operating modes: Manual, Semi-automatic and Automatic. Use manual operation when abnormal operation occurs, and normal test tasks will not be affected 

5.High accuracy of system measurement

The precision of measuring instrument and transformer is higher than International standard.


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