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Transformer Partial Discharge Induction Withstand Voltage Test System

type:ZCVF-W-150kW

The non-partial discharge variable frequency power supply can be used for AC withstand voltage test and partial discharge test of all electrical equipment. The excitation transformer is used to excite the series or parallel resonant circuit. By adjusting the output frequency of the variable frequency power supply, the inductance L of the reactor in the circuit and the capacitance C of the test object resonate. The resonant voltage is the voltage applied to the test object. Or it is directly output to the primary of the transformer through the intermediate transformer for inductive withstand voltage test.

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  • Product Introduction

The non-partial discharge variable frequency power supply can be used for AC withstand voltage test and partial discharge test of all electrical equipment. The excitation transformer is used to excite the series or parallel resonant circuit. By adjusting the output frequency of the variable frequency power supply, the inductance L of the reactor in the circuit and the capacitance C of the test object resonate. The resonant voltage is the voltage applied to the test object. Or it is directly output to the primary of the transformer through the intermediate transformer for inductive withstand voltage test.

The non-partial discharge variable frequency power supply is the main component of the complete test system. The test system is suitable for:

1. Inductive withstand voltage and partial discharge test of power transformers.

2. AC withstand voltage and partial discharge test of mutual inductors, etc.

3. AC withstand voltage test of power cables.

4. AC withstand voltage test of GIS combined electrical appliances.

5. AC withstand voltage test of capacitive equipment such as circuit breakers, disconnectors, insulators, bushings, etc.

6. Suitable for power frequency withstand voltage test of large generator sets.

7. Suitable for power supply for large ground grid testing.


  • Product Parameters
System composition
NameSpecification ModelQuantityRemarks
No PD inverter power supplyWJF-150kW1 unit
No PD excitation transformerJLB-150kVA/2×5kV; 2×15kV; 2×35kV/2×350V; 2×400V; 2×450V 1 unit
No PD compensation reactorDK-420kVA/35kV2 unitsFor PD test
No PD capacitor voltage divider TRF-100kV/300pF1 unitFor PD test
Main technical parameters of the system
Rated working input power380V±10% three-phase; 50Hz
Rated output power of variable frequency power supply150kW
Output phase numbersingle phase
Adjustable frequency range20Hz~400Hz, when the frequency is adjusted within the set range, the voltage is output at a constant level
Output frequency resolution0.01Hz
Output frequency instability≤0.1%
Output voltage waveformsine wave
waveform distortion rate≤1.0%
System partial discharge≤10pC
System working timeThe operating time during the transformer partial discharge test is 180min
 Insulation levelWithstand voltage for 1min at 1.1 times the rated voltage
Technical parameters of non-partial discharge variable frequency power supply
Rated input voltagethree-phase AC 380V±10%, 50Hz
Rated output powersingle-phase 150kW
Output frequency range20Hz~300Hz, continuously adjustable
Rated output voltage0~350V, continuously adjustable
Rated output current0~428A, continuously adjustable
Frequency instability≤0.05%
Voltage instability≤1.0%
Nonlinear distortion≤1%
Partial discharge≤10pC (measured on the high-voltage side of the step-up transformer)
Working conditionstemperature -10℃~+45℃, humidity: 10-90%RH, altitude: ≤1000 meters
Cooling methodforced air cooling
Technical parameters of non-partial discharge excitation transformer
Rated capacity250kVA
Low voltage winding rated voltage2×350V; 2×400V; 2×450V
High voltage winding rated voltage2×15kV, 2×40kV
High voltage winding rated current2×8.3A, 2×3.1A
Working frequency100~300Hz
Insulation levellow voltage winding to ground: 3kV/1min, high voltage winding to ground: 1.1 times inductive withstand voltage/1min
Partial dischargepartial discharge at rated voltage ≤10pC
Cooling methodONAN
Allowed operating time

continuous operation at rated voltage and current for 90min

Technical parameters of the reactor without partial discharge compensation
Rated voltage35kV
Rated current12A
Inductance9.3/5.4H (±2%)
Rated frequency range100~300Hz
Partial discharge at rated voltage≤10pC
Continuous working time90min continuous working at rated current
Temperature risewinding temperature rise is less than 65K, top oil temperature rise is less than 55K
Insulation level1.1Un/1min
Technical parameters of non-partial discharge capacitor voltage divider
Rated voltage100kV
Working frequency100~300Hz
Insulation level1.1Un/1min
Total capacitanceC1=500pF; C2=0.5μF. Structure: C1 is an epoxy cylinder shell oil-paper insulation structure capacitor; C2 uses the same material as C1 in temperature coefficient and frequency coefficient
System measurement error≤±1.0%
Dielectric loss≤0.5%
Dividing ratio1000:1
Partial discharge amountPartial discharge amount ≤10pC at rated voltage


  • Product Features

1. The test has good equivalence. The output of this device is a sine wave with low waveform distortion. The waveform distortion rate is <3%, which is different from other types of variable frequency power supply devices (other types of variable frequency power supply devices are square wave outputs, which are sine waves formed by waveform shaping). Therefore, this device does not need to measure the peak value during the test.

2. It uses optical fiber control to completely isolate the high-voltage and low-voltage control circuits.

3. It is small in size, light in weight, flexible to carry, and very suitable for on-site use.

4. The operation is simple and convenient, the wiring is simple, and it can improve the work efficiency by 50% (relative to the generator set method).

5. It is safe and reliable. This device integrates a variety of protections. Including: discharge breakdown protection, overvoltage setting protection, output short circuit protection, startup zero position protection, bridge arm amplification circuit protection, power curve protection, etc. When any protection occurs, the device immediately disconnects the test voltage output and cuts off the main circuit power supply to ensure the safety of the test personnel, the test product and the test system.

6. The signal source in this device is generated by a dedicated chip and controlled by a microcomputer. The output frequency is highly stable and can reach 0.01Hz.

7. The variable frequency output voltage is controlled by TI's high-speed microcomputer, and the output voltage instability is less than 1%.


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